With over 25 years of experience in the fields of filtration, pickling, flushing, and varnish removal, we offer our services to a variety of industries, including machinery, steel, power, marine, mining, automotive, and construction.
At Toros, we provide comprehensive turn-key solutions and cutting-edge technologies to help manage the oil in your critical rotating equipment and hydraulic systems. Our services are designed to address the root cause of lubricant-related failures through integrated lubricant solutions and the use of best-in-class equipment.
Toros team of professional service engineers and technicians provide comprehensive solutions focusing on oil purification, dehydration and varnish removal.
Oil management targets the use of existing system oil in the most efficient manner and for the longest lifetime possible.
The benefits of Oil Management include:
Any substance that is not part of the operating fluid of the hydraulic system can be determined as contamination.
80% of the cause of mechanical faults that occur in hydraulic systems is known to be contamination. This knowledge leads us to the fact that by only following necessary oil conditioning procedures, the risk of mechanical failures can significantly drop to a possibility of 20%.
Varnish is a thin, hard, shiny, insoluble residue in oil, consisting mainly of organic residues. Its color can vary, but it usually appears in shades of gray, brown, or amber.
Therefore, Varnish is the effect, not the cause.
When oil molecules encounter oxygen under favorable conditions, they react to form acids and oil insoluble by-products that form sludge and surface deposits such as varnish.
Water contamination is the easiest type of contamination to test, identify and measure. Water typically enters systems through airborne moisture/steam; however, it is not unusual for water to enter the system in liquid form/rain through cracks/heat exchanger leakages, washing leaks and missing connections in tank caps or vents.
Critical rotating equipment hydraulic and lube oil systems demand stringent cleanliness tolerances that must be maintained to optimize equipment performance. System contaminants ranging from pipe scale, welding slag, metal shavings, dirt, dust and water compromise system operation, reliability, and the potential equipment lifetime.
Similar to the Flushing process, Pickling is the desired method for the contaminants impossible to be removed from the system via Flushing. However, this is a pretreatment procedure prior to High-Velocity Oil Flushing mainly to remove tenacious contaminants ranging from rust, varnish residue, pipe scale, welding slag and metal shavings.
Pickling process can be based on aggressive chemicals (such as acid) or water-based chemicals whichever would be the best fit solution for the dedicated application. This decision should follow the internal study evaluating the material of piping, description of the contamination, site conditions and budget.
Much like blood in the human cardiovascular system, oil is the main asset which carries the data about the lubrication/hydraulic system only if interpretation is done correctly.
Maintenance programs start with the right test, at the right time and to the right standard. Determining the necessary analysis program along with comprehensive interpretations of the oil condition and remaining lifetime to optimize, Toros brings certainty and predictability to the maintenance program.
Renting oil management equipment can help you save money and keep your operations running smoothly. Our rental solutions are flexible, cost-effective, and designed to meet all of your needs. Contact us today to learn more!
Renting offers several advantages over purchasing them, including:
At Toros Filtrasyon, we are dedicated to helping our customers to achieve their goals, so our experienced team is ready to provide you with the training and consultation services you need for success. Experience and productivity are what define us- let us show you how!
With over 26 years of experience in oil management, we are able to provide you with the best offers and solutions for your performance. Our correct strategy and technique will help increase your efficiency as well as reduce costs. We guarantee that our services will exceed expectations so that you can focus on what matters most: achieving success.
Toros Catalogue 2025, with our latest products will be out soon.
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